Screen Printing Machine vs DTG: 4 Round Print Method Battle

Screen Printing Machine
Screen Printing Machine

Round 1: DETAILS of Screen Printing Machine & DTG

Direct-to-garment is down 2 rounds to 1 and seeks to change the momentum of this battle, beginning around 4 with great deals of confidence. This round has to do with details.

“Excellence is in the details. Regard to the details as well as Excellence will certainly come.”– Perry Paxton

The detail is the smallest part of the style in the printing company, which could include fine lines, little type, structures, or tiny components like in the instance below.

When it comes to screen printing machine, it’s continuously regarding “holding” detail. That implies if you’re not holding it, you’re losing it.

Several aspects affect screen printing machine information:

  • Screen tension
  • Squeegee sharpness
  • Pressure and rate of ink application
  • The surface buildings of the published product
  • The viscosity of the ink
  • And the greatest among all: ink gain or ink spread.

If a picture is photographic or has slopes (fades, blends), printing with a screen printing machine will undoubtedly call for halftones (little dots). You could bear in mind seeing them if you ever took a look at a comic book with a magnifying glass.

Super trendy 3D halftone sculpture.

Halftones were established in the 1800s and were significantly first utilized in papers to duplicate the tonal series of pictures and quickly became ubiquitous in printing with screen printing machine.

The look is such a widely known part of the aesthetic, developers and musicians frequently use extra-large halftones for a stylistic impact. Think Roy Lichtenstein.

In screen printing machine most halftones for screen printing result from a RIP program anywhere from 30 LPI to 65 LPI (lines per inch) before being shed to screens. The reduced the LPI, the greater the dot.

Even at the higher LPI, these dots can be visible if you look close sufficient. And if ink gain becomes an issue, each bead will spread out a little bit and make it larger and extra visible in the screen printing machine.

DTG utilizes halftones also. However, these electronic machines can print as much as 1200 DPI and utilize diffusion dither. To obtain different technology, this is a regularity modulated halftone instead of an amplitude regulated halftone. In some cases, it can be leading to a grainy look, however, a much better recreation of small details.


Round 2: DURABILITY of Screen Printing Machine & DTG.

Toughness is something Direct-to-Garment has fought with, given that the start.

In the beginning days of DTG, you would certainly be fortunate to get ten washes out of a T-shirt before the shades would start fading. Nowadays, you can obtain several a lot more until it starts fading.

The number of cleans precisely?

Like most points in this service, it depends. The top quality of the equipment, the inks used to publish, the pretreatment, the under the base, and the curing all element right into it.

It will also rely on just how you clean it (stay away from hot water, extreme detergents, and long times in the clothes dryer). Yeah. Great deals of things to be concerned concerning.

Printing on a screen printing machine doesn’t have this resilience problem if it’s done. Sure, if the ink remains unused appropriately or not healed correctly, Plastisol can fade or degrade. We all have that t-shirt in our cabinet from the family members’ reunion 20 years ago that is still holding on—longer than some marriages.



DTG requires to obtain active as we go into this round. Credit report where credit is due– it’s a more detailed fight than prepared.

By convenience and feel, I suggest a couple of points:

  • If the ink obstructs up the fibres. That can severely reduce the textile’s breathability, causing what it affectionately refers to as a “sweat patch.” You can imagine what that is. Think of someone running a 5K in the summertime with a thick, solid layer of plastic covering their chest.
  • How heavy the print feels on the shirt. If the ink is also applied thick, it can bear down the front of the t-shirt or anywhere the photo rests. That is specifically crucial for all the light-weight blends that are so popular today.
  • If the appearance is harsh on the skin. You don’t desire a print to feel like sandpaper. You do not want to offer a person a road breakout from embracing them.

This feeling is additionally known as “hand” in a screen printing machine of a screen printing company. If the urge is for a “soft hand,” it typically suggests utilizing discharge or water-based ink if Plastisol uses Plastisol to thin the ink down with an additive to make it smoother and much more light-weight on the t-shirt.

Methods of printing on screen printing machine-like “distress impact” can also create a softer hand by minimizing the quantity of surface the ink inhabits and breaking it up, so it’s more versatile.

This style is up to the consumer and will certainly not look precisely at all kinds, so this conserving grace only applies to particular orders.

You will print most normal screen printing work with a standard layer of ink, and also on dark garments, it will undoubtedly be two layers of ink, counting the called for under base.

Plastisol screen printing ink will generally tend to lay hefty on the shirt, and that’s one of the reasons it’s so durable to use screen printing machine.

When it comes to comfort and feelings, DTG comes out on top.



Flexibility in this context is the capacity to print on a selection of fabrics and a variety of garment designs, print areas, and placements.

For the DTG corner, their print system is somewhat limited in this group.

Textiles: Although DTG modern technology can currently print on a more extensive selection of fabrics than ever before, the primary option suggested is 100% cotton. More recent systems market printing on all types of materials, yet they’re not yet widely used in the industry.

Typically, DTG will undoubtedly have trouble with 50/50 blends and not do well on polyester. It does not work with moisture-wicking materials in any way, without unique therapy– as well as also then it’s not suggested.

The shade of the textile can be an issue, mainly due to something called color movement. What happens when the garment color bleeds into the ink and blemishes the print. And electronic printing on fluorescent colors is a no-go.

On the other hand, screen printing services cotton, blends, polyester, canvas, jeans, efficiency, and moisture-wicking textiles like rayon– you call it’s easier to inform you what fabrics you can’t print on the screen.

Garment styles: If you only print on the basics like Hoodies and tee shirts, you can DTG all day long. Yet if you intend to publish on hats, let’s say, your best bet is switching over to screen printing (or embroidery) with screen printing machine.

With DTG, it depends if the printer has a specialized platen (or if there’s also one available) that fits the garment area you’re attempting to obtain printed. That is likewise true for screen printing, yet there are many more platens offered.

Print locations: Screen printing is likewise much less restricted when it concerns places. As long as the printer can in some way position the garment on a platen, it can be screen printed. That opts for pant legs, hoods of hoodies, on-the-pocket prints, side prints, etc.

. DTG, in certain instances, may not have the ability to get to a specific placement within the location to be published. If you want your logo to be placed one ″ from the collar of a top back place, DTG might not be able to get that close to the seam.

Much of it depends on the abilities of the printing shop you’re using. However, the bottom line is that screen printing has much fewer constraints.


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